If your ice machine is producing ice that is either too small or too large, it could be due to several issues, including a malfunctioning ice thickness probe, clogged water valve, or inadequate cooling. These components play key roles in regulating the ice-making process, and if they fail, the ice size can be compromised. Regular maintenance every six months is vital to ensure all parts are functioning correctly, preventing issues that affect ice quality and machine performance. Learn more about our ice machine repair services:

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    Description and Troubleshooting of Problems

    Water Valve Is Malfunctioning

    In some ice machine models, ice drops when the water reservoir is empty. The machine assumes that once the water has frozen, the ice is ready to be released. However, if the water valve is clogged and restricts water flow, the reservoir may only fill partially within the allotted time. This results in smaller ice cubes since there wasn’t enough water for full-sized cubes. This issue often occurs due to mineral buildup from hard water, which reduces water pressure and flow.

    Solution

    If the water valve is not damaged, our technicians can clean it and restore water flow using specialized tools. However, if the valve has been in a poor condition for a long time, cleaning may not restore its proper function, and replacement will be necessary. After cleaning or replacing the water valve, the entire ice machine should be cleaned, and other components checked. Regular ice machine cleaning every 6 months helps ensure its long-term efficiency.

    Water valve is malfunctioning
    Water valve is malfunctioning

    Ice Thickness Probe Is Malfunctioning

    The ice thickness probe is a sensor that monitors ice formation and triggers the ice-dumping process once the ice reaches the correct size. However, constant contact with water can cause buildup, which may interfere with its accuracy, resulting in ice that’s too small or too large. If the probe malfunctions entirely, it may not respond, leading to excessive ice buildup and the ice machine entering a safety mode, shutting down. The machine may restart after some time or require manual intervention but will stop again if the sensor remains faulty.

    Solution

    Our technicians will first check the ice thickness probe to see if it’s responding. If the sensor is working, we’ll clean and calibrate it to measure the correct ice size, testing it afterward. A common issue with the probe is water scale buildup, which affects its accuracy. However, if the probe isn’t responding, it will need to be replaced.

    Ice-thickness probe is malfunctioning
    Ice thickness probe is malfunctioning

    Compressor Is Not Cooling Sufficiently

    The compressor not cooling adequately can lead to undersized ice, often tied to issues in the cooling system. This may occur if the evaporator coil is cold but insufficient for proper ice formation. Causes include:

    • System restriction: A blockage preventing proper refrigerant flow
    • Freon leak: A slow leak that worsens over months, eventually impairing performance
    • Faulty fan or sensor: If the fan fails, the condenser coil overheats, reducing cooling efficiency

    A professional inspection is essential to diagnose and resolve the issue effectively.

    Solution

    When an ice machine’s cooling system experiences a restriction or leak, it can still cool, but not sufficiently. Our technicians will inspect the system, measure the pressure, and check for leaks or blockages. We’ll clean the system and recharge it with a new refrigerant. If there’s a leak, we use a special gas stop leak to seal it. If the fan or sensor is faulty, they will need to be replaced.

    Compressor is not cooling sufficiently
    Compressor is not cooling sufficiently

    Circulation Pump Is Malfunctioning

    The circulation pump is responsible for moving water over the coil where the ice forms. It draws water from the reservoir and remains submerged, which requires regular cleaning, as dirt often collects and obstructs its proper function. Common issues include clogs in the pump, tubes, or spray, reducing water flow and affecting ice formation. Initially, this causes slight pressure drops, but over time, it leads to severe clogging, eventually halting the pump’s operation completely.

    Solution

    If a blockage in the circulation pump is detected early, it may be possible to fix it, but if the pump has been running this way for a long time, it often needs to be replaced. Regular cleaning every 6 months can prevent many issues. Cleaning isn’t just about adding a cleaner and running the “clean” function—it requires disassembling the ice machine, cleaning all plastic components, sensors, and parts to ensure proper operation.

    Circulation pump is malfunctioning
    Circulation pump is malfunctioning

    Repair Cost

    Water valve cleaning or replacing$280 – $380
    Ice thickness probe repairing$280 – $385
    Compressor repairing$350-$480
    Circulation pump cleaning or replacing$280-$485

    The cost of fixing an ice machine varies based on factors like the brand, model, and the complexity of the problem.

    Contact Us For Any Ice Machine Repair Service

    We’re here to fix any ice machine issue, from minor cycle glitches to major breakdowns. If calling isn’t your preference, simply fill out the quick form below. Schedule your ice machine repair today with our skilled technicians!

    Call us today: (863) 594-1784
    or fill out the form and we will contact you ourselves.

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      4 Comments

      • I’ve encountered a problem very similar to what you describe in this article. My ice machine is producing ice that is very small in size. Is there anything I can do to resolve this issue on my own?

        Charlot
        Posted 07.03.2025 19:29
        • Of course, you could take a few steps that might help identify the cause of the problem, such as checking the water filter, inspecting the water pressure, or adjusting the ice size settings. However, in practice, these are unlikely to solve the issue. A specialist and the proper tools are likely needed for this.

          TEODOR Service Support
          Posted 07.03.2025 19:39
      • Could you please provide details on what is included in your ice machine maintenance service?

        Michael
        Posted 12.03.2025 10:40
        • Our comprehensive ice machine maintenance service is designed to ensure optimal performance and extend the lifespan of your equipment. The service includes: Cleaning and sanitization; Air filter maintenance; Water filter inspection; Inlet water valve check; Component inspection; Bin cleaning. We offer both standard maintenance packages and customized options.

          TEODOR Service Support
          Posted 12.03.2025 13:24

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